Characteristics of Pneumatic Vibrator You Should Know
The pneumatic vibrator uses the high-pressure gas discharged from the air compressor to connect to the product inlet through the gas pipe. When the gas pushes the piston upward, the gas in the gas chamber on the piston is squeezed, and the squeezed gas is discharged through the exhaust hole.
When the piston goes up to the end point, the gas automatically switches the ventilation direction through the groove and the air passage, so that the gas enters the upper air chamber of the piston. The high-pressure gas pushes the piston down to the end point. The first cycle ends, and the second cycle begins. The continuous reciprocating cycle causes the vibrator to move and shake, thereby generating vibration force.
Pneumatic Vibrator Instruction
Pneumatic vibrators use compressed air as a power source, with low air consumption, which is safe and energy-saving. It is an ideal device for use in freezing or high temperature environments, and it is small in size, has few faults, and is easy to install and maintain.
Pneumatic vibrators are widely used in food, medicine, chemical, pesticide, feed, ceramics, glass, cement, fuel and other powder processing industries, suitable for fatigue testing of parts or structural parts; shaking and compaction of hoppers; linear and bowl feeders, sieves and strainers; vibrating tables and mixing equipment.
Application
The size of the pneumatic vibrator is small, and its vibration frequency can be controlled by adjusting the air flow. Its main uses are:
• Helps convey material from chutes and hoppers. Prevent bottles or similar products from jamming or jamming on conveyor equipment.
• Compaction of material within a container or mold. Separation of materials of different particle sizes on separators, sieves or screens.
Features
Pneumatic vibrators are made of many materials, such as carbon steel, cast iron, bronze, stainless steel, aluminum alloy, and extruded aluminum. For applications in special environments, such as the pharmaceutical industry, the housing can be made of stainless steel.
A steel ball or rotor rotates at high speed on the rail to generate centrifugal force. Suitable for use in dusty or humid work environments. There are standard pipe threads on the intake and exhaust ports to ensure smooth exhaust function. There are two vertical and two horizontal mounting holes for easy installation in any difficult installation location.
Its main advantages and uses such as:
1. Only compressed air is needed as the power source, and the air consumption is small, which is safe and energy-saving. It is an ideal device for use in freezing or high temperature environments, and is suitable for humid, dry, dusty or explosive environments.
2. Small size, less failure, easy installation and maintenance.
3. Quick stop or start, suitable for manual or automatic systems.
4. Vibration force, vibration frequency and amplitude can be adjusted by adjusting air pressure and flow during exercise.
5. Wide range of applications, suitable for fatigue testing of parts or structural parts; shaking and compaction of hoppers; linear and bowl feeders, sieves and strainers; vibrating tables and mixing equipment.
6. The service life of most models of pneumatic vibrators is relatively high.
Installation and operation
Before installing the pneumatic vibrator, make sure that the installation location has been carefully selected to ensure the best work effect. The installation surface must be clean and flat. A non-flat mounting surface will cause the vibrator to work abnormally due to the torsional vibration of the vibrator body. The vibrator should be installed as far as possible so that the rotation direction of the sphere and the roller can support the flow of the material. The direction of the intake air makes it easy to determine the correct installation location.
It is recommended to use socket head or socket head cap screws of grade 8.8 or higher. Use toothed lock washers or spring lock washers. The vibrator installed at a high place should be installed with a safety bolt to prevent the vibrator from falling and hurting people. Verify that the vibrator is securely installed. It is recommended to retighten the screws after the vibrator has been in operation for a few minutes. The vibrators installed on the hopper and on the hopper do not work when the hopper or hopper is empty, as this may cause structural damage.
At length, if you have any question about these or other pneumatic components, just feel free to contact us.
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